Injection Molding

When it comes to injection molding, DualSonic is renowned for our engineering and manufacturing of plastic parts. DualSonic has designed and manufactured world-class products for over 20 years. Our in-depth knowledge and experience allow us to be creative and innovative in our custom designs for our customers.
Whether your design is simple or complex, DualSonic does not shy away from those challenges. Our engineering staff will collaborate with you and create designs that meet your specifications and ease manufacturing. All our designs are reviewed and DFM by our tooling team to ensure tooling constructions are feasible and ideal for smooth production.

DualSonic understands time to market is critical and essential in today’s competitive market. We are proud to offer our ability to do quick turnaround of designs, tooling, and validations in as little as 4–6 weeks.

Our plastic injection molding capabilities with our global manufacturing partners include:

1) Standard injection molding
2) 2 shot molding
3) Over-molding
4) Insert molding

5) Rubber molding

Additional value-added services include:

1) Pad printing or silk screening

2) Laser marking

3) Wet painting

4) Heat staking

5) Ultrasonic welding

6) Mechanical / fixture assembly

Industries we support:

1) Consumer

2) Industrial

3) Medical

4) Automotive

5) Military

6) ETC.

For these plastic parts, we can design them for snap together, screw together, thermal bonding, heat staking, and ultrasonic welding. See the "Ultrasonic Welding" section to learn more about ultrasonic welding. DualSonic supports the design and development and training of this process worldwide.

Ultrasonic Welding

Injection Molding

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